Smarter Asset Maintenance: How OEMs and Manufacturers Benefit from Connected Data

June 2, 2025
Dr.-Ing. Simon Spelzhausen

Smarter Asset Maintenance: How OEMs and Manufacturers Benefit from Connected Data

Introduction

As machines get smarter, so must the way we maintain them. Asset maintenance used to be reactive: something breaks, you fix it. But with IoT sensors, software, and predictive analytics, companies can now anticipate issues before they happen. For OEMs and manufacturers alike, connected maintenance data is a game-changer for uptime, efficiency, and customer service.

This guide explores how smart maintenance works, who benefits, and how platforms like Makula help future-proof your asset strategy.

What Is Smart Asset Maintenance?

Smart maintenance refers to the use of connected technologies—like IoT sensors, cloud platforms, and data analytics—to monitor asset health and automatically trigger maintenance workflows.

It Replaces

  • Manual checklists
  • Routine, one-size-fits-all servicing
  • Reactive firefighting

With

  • Predictive alerts
  • Data-driven scheduling
  • Remote diagnostics

This is especially valuable for OEMs who need to support products in the field, and for manufacturers aiming to reduce downtime.

Technologies Behind It

  • IoT Sensors: Monitor real-world metrics like vibration, pressure, cycles, and temperature.
  • Cloud Maintenance Platforms: Aggregate and analyse data, schedule maintenance, and log events.
  • QR Access: Enables technicians and customers to scan assets and access live data instantly.
  • AI/ML Analytics: Identify wear patterns and recommend optimised maintenance windows.

Why It Matters: OEM and Factory Use Cases

OEMs

  • Reduce service costs with remote diagnostics
  • Offer better SLAs with predictive servicing
  • Provide customers with QR access to manuals, logs, and status

Manufacturers

  • Avoid unplanned downtime
  • Increase lifespan of high-value equipment
  • Improve auditability and reporting

Companies implementing predictive maintenance experience up to 30% higher equipment availability and 20–25% lower maintenance costs overall.

Makula’s Role in Smart Maintenance

Makula connects the dots across maintenance data sources, delivering:

What sets Makula apart is how seamlessly it brings these capabilities together in one platform. Instead of stitching together separate tools for tracking, alerts, and customer service, teams can manage everything from a single, unified environment. It's a more holistic approach—one that anticipates needs rather than reacting to them.

The result: smarter scheduling, faster resolutions, and happier customers.

Conclusion

Smart maintenance isn’t just a factory upgrade—it’s a competitive advantage for OEMs and manufacturers alike. With connected data, your assets tell you what they need before failure strikes. And with Makula, you’re always in sync with your machines, no matter where they are.

Ready to experience smart maintenance in action?

See how Makula can streamline your asset workflows with predictive insights and unified visibility.

Book a Demo →

Frequently Asked Questions

How does smart maintenance reduce costs?
It helps detect issues early, schedule fixes efficiently, and avoid costly unplanned downtime using predictive analytics and real-time monitoring.
Is Makula compatible with legacy systems?
Yes, Makula integrates via APIs and can connect with existing CMMS, ERPs, and sensor networks to unify your asset data.
What industries benefit most from smart maintenance?
Manufacturing, logistics, energy, and OEMs serving critical field equipment all see major gains from reduced downtime and longer asset lifespans.
Dr.-Ing. Simon Spelzhausen
Co Founder & Chief Product Officer

Simon Spelzhausen, an engineering expert with a proven track record of driving business growth through innovative solutions, honed through his experience at Volkswagen.