Choosing the right Computerised Maintenance Management System (CMMS) is a critical decision for manufacturing leaders. This guide is built for plant managers, maintenance planners, and reliability engineers who need to weigh their options carefully. Read the TL;DR verdict below the full feature matrix, and the migration checklist follows.
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Which CMMS is Best for Which Manufacturing Use Case?
- Fiix is a strong choice for teams that need rapid OEM integrations and prefer a lightweight, enterprise-ready cloud deployment.
- Makula excels in environments requiring deep multi-site inventory control, complex preventive maintenance (PM) strategies, and a superior, hands-on technician user experience.
- Need a tailored recommendation? Contact our manufacturing specialists.
Quick Side-by-Side Comparison
Who Should Read This Comparison?
This analysis is for key stakeholders across the manufacturing plant floor and back office:
- Plant Manager / Production Manager: Focused on uptime, OEE, and overall operational efficiency.
- Reliability Engineer / Maintenance Planner: Concerned with PM strategy, asset health, and data-driven reliability improvements.
- Maintenance Supervisor / Technician Lead: Needs a system that simplifies work for technicians on the floor.
- IT/CIO: Evaluates integration capabilities, security protocols, and scalability.
- Procurement / Operations Excellence: Validates ROI and total cost of ownership.
Feature by Feature Comparison
Mobile & Technician Workflows
- Fiix: Offers a mobile app with barcode and QR scanning, offline behaviour for basic data entry, and the ability to attach documents to work orders.
- Makula: Designed with a mobile-first philosophy, Makula delivers superior ease of use on the plant floor. Its offline sync is robust, checklists are quick to complete, and photo capture is seamlessly integrated into workflows.
- Quick Verdict: For noisy, low connectivity plants where fast technician adoption is paramount, Makula has the edge.
Planned Maintenance (PM) Capabilities
- Fiix: Supports common PM types like calendar-based and meter-based triggers and allows for the creation of PM templates.
- Makula: Provides a comprehensive PM toolkit, including calendar, meter, and condition-based triggers. The platform also supports nested PMs and comes with extensive template libraries to manage complex maintenance programs.
- Quick Verdict: Makula is better suited for organisations implementing complex, multi-trigger PM programs based on asset condition and usage.
Work Order Lifecycle & Ease of Use
- Fiix: Follows a standard request to completion workflow with built-in automation rules and approval processes.
- Makula: Simplifies the entire lifecycle with highly configurable work order forms, multi-step checklists, integrated attachments, and digital signature capture, dramatically reducing paperwork.
- Quick Verdict: Makula minimises administrative burden and reduces work order cycle time on the shop floor.
Inventory, Spare Parts & Procurement
- Fiix: Includes a parts catalogue, min/max stock alerts, and basic workflows for reordering parts.
- Makula: Built for complex manufacturing, it offers advanced features like bin/location support, seamless multi-site parts transfers, parts tagging, and robust integration points for procurement systems.
- Quick Verdict: For high-spare, multi-site manufacturing environments, Makula provides the necessary depth and control.
Reporting, Dashboards & Analytics (OEE & Downtime Focus)
- Fiix: Comes with a set of standard reports and KPI dashboards, with functionality for downtime reporting.
- Makula: Shines with its configurable dashboards that allow teams to track custom KPIs in real time. It also supports scheduled reports and plant-level rollups for a holistic view of performance.
- Quick Verdict: Makula helps reliability teams measure OEE, MTTR, and MTBF faster and with greater flexibility.
Integrations & APIs (ERP, MES, PLC/IoT)
- Fiix: Has several pre-built connectors for common enterprise systems and a mature API for custom development.
- Makula: Features a growing ecosystem of connectors and well-documented API endpoints, specifically designed to simplify integration with the manufacturing stack, including MES, PLC, and IoT platforms.
- Quick Verdict: Makula is architected to reduce integration friction for modern manufacturing technology stacks.
Security & Compliance
- Fiix: Provides enterprise-ready security features like access controls and SSO/SAML support.
- Makula: Offers granular, role-based access controls, detailed audit logs, and features designed to support compliance with industry regulations, making it a secure choice for any enterprise.
- Quick Verdict: Both are enterprise-ready, but Makula’s detailed audit logs offer an advantage for teams in regulated environments.
Scalability & Multi-Site Management
- Fiix: Supports multi-site operations with features for separating tenants and rolling up reports.
- Makula: Excels at multi-plant management, offering unified dashboards, a centralised view of spare parts across all sites, and a proven model for phased rollouts.
- Quick Verdict: Makula scales more easily for rollouts across multiple plants, providing better visibility and control.
Implementation, Migration & Onboarding
- Typical Timelines: A pilot can take 2–4 weeks. A full plant rollout typically ranges from 6–12 weeks, depending on the complexity of data and integrations. With Makula, teams often find themselves on the faster end of this range.
- Migration Steps: The process involves exporting assets and work orders, mapping data fields, conducting staged imports, and finally, validating the data.
- Common Pitfalls: Watch out for messy data, duplicate asset names, and inconsistent meter units. Mitigation involves a thorough data cleanup phase before migration begins.
- Training & Adoption Plan: We suggest a pilot scope of one production line, 3–5 critical assets, and 3 technicians. Key success milestones should be set for day 7 and day 30 to track adoption.
- Suggested Downloadable: [Manufacturing Migration Checklist (PDF)]
Integrations & Ecosystem (Manufacturing Focus)
A CMMS should connect seamlessly with your core manufacturing systems like ERP (e.g., SAP, Oracle), MES, PLC/SCADA, and IoT platforms.
Fiix offers pre-built connectors for some systems, but custom middleware may be needed for others. Makula focuses on a flexible connector ecosystem, making it easier to link with diverse plant floor technologies. To minimise disruption, a recommended integration sequence is:
- Sync assets and Bill of Materials (BOM).
- Implement PM rules and schedules.
- Go live with work order synchronisation.
Real World Manufacturing Use Cases: Who Should Pick Which?
Choose Fiix if:
- You need out-of-the-box connectors for specific enterprise software.
- Your primary need is a lightweight cloud CMMS for a single site.
- You prioritise quick OEM integrations over deep customisation.
Choose Makula if:
- You require deep inventory control across multiple manufacturing plants.
- You need powerful multi-plant reporting and performance rollups.
- A mobile-first, intuitive experience for technicians is a top priority.
ROI Example (Manufacturing Gross Annual Savings)
A modern CMMS like Makula delivers tangible returns. Here is a simple example of potential gross annual savings.
Inputs:
- Downtime reduced: 80 hours/year
- Cost of downtime: $600 / hour
- Emergency incidents reduced: 30 / year
- Avg. labour cost per emergency: $220
- Inventory carrying reduction: $15,000 / year
Calculation:
- Downtime Savings: 80 hours × $600/hour = $48,000
- Emergency Labor Savings: 30 incidents × $220/incident = $6,600
- Inventory Reduction: $15,000
- Total Annual Gross Savings = $69,600
Note: This example shows gross savings. To calculate net benefit or ROI, you need subscription and implementation costs.
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Final Recommendation & Next Steps
For manufacturing teams in complex, multi-site environments who need robust PM capabilities, deep inventory control, and a system that technicians will actually use, Makula is the superior choice. Its mobile-first design and flexible integration architecture are built for the modern plant floor.
If you are looking for a more standard, lightweight CMMS with basic enterprise integrations, Fiix remains a viable option.
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